Introduction to common faults and repair methods for check valves

One-way valve failures generally include: the gem ball or the plastic gasket is contaminated, resulting in poor sealing performance, which is manifested by system pressure fluctuations. The valve cannot be reversed or the reversing action is slow, the gas leaks, and the electromagnetic pilot valve is faulty.

(1) The gem ball or plastic gasket is contaminated and the sealing is not good. Measures to be taken for this: measure 1: a. Open the drain valve and use isopropyl alcohol as the mobile phase infusion. b. Remove the check valve, put it into isopropyl alcohol, and clean it by ultrasonic wave. Measure 2: Remove the check valve and place it in a beaker containing acetone for ultrasonic cleaning.

(2) The reversing valve cannot be reversed or the reversing action is slow, generally caused by poor lubrication, spring jamming or damage, oil stains or impurities jamming the sliding part. In this regard, first check whether the oil mister is working properly; whether the viscosity of the lubricating oil is appropriate. If necessary, replace the oil, clean the sliding part of the reversing valve, or replace the spring and the reversing valve.

(3) After a long time of use, the reversing valve is prone to wear of the valve core seal, damage to the valve stem and the valve seat, resulting in gas leakage in the valve, slow valve operation or failure to normal commutation. In this case, replace the seal, stem and seat, or replace the reversing valve.

(4) If the inlet and exhaust holes of the electromagnetic pilot valve are blocked by oil and other debris, the sealing is not strict, the movable iron core is stuck, the circuit is faulty, etc., and the reversing valve can not be normally reversed. For the first three cases, the sludge and impurities on the pilot valve and the movable iron core should be cleaned. Circuit faults are generally divided into two types: control circuit faults and electromagnetic coil faults. Before checking the circuit fault, first turn the manual knob of the reversing valve a few times to see if the reversing valve can be normally reversed under the rated air pressure. If the commutation is normal, the circuit is faulty. During the inspection, the voltage of the electromagnetic coil can be measured by the meter to see if the rated voltage is reached. If the voltage is too low, the power supply in the control circuit and the associated stroke switch circuit should be further checked. If the reversing valve cannot be reversed normally at the rated voltage, check the connector (plug) of the solenoid for looseness or contact. The method is to unplug the plug and measure the resistance of the coil. If the resistance is too large or too small, the electromagnetic coil is damaged and should be replaced.

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